Assembly instruction for SBE®80 & SBO®60 Series
two pole battery connectors with option for auxiliary contacts.

1. CONNECTOR RATINGS
2. TOOLING CHART
3. REDUCING BUSHING
4. CABLE STRIPPING DIMENSIONS FOR PRIMARY POWER CONTACTS
Max Cable Size
Series Amperes Volts AWG mm²
SBE80 80 150 #6 16mm2
SBO60 60 600 #6 16mm2
Bushing Wire Size For Use With
Part Number AWG (mm²) Contact Part Number
5910 #10-12 (5.3 - 3.3) 1339G1
5912 #8 (8.4) 1399G1

Catalog Wire Retaining
Number Application Contact Size Pin Length
6344 SBE80, SBE160, SBO60, SBX175 1331 #12/16 0.85

3b. To Solder: Not recommended.
4. Thread or push one or two auxiliary contacts and wires through the rear of the connector before
inserting into auxiliary housings. Push into auxiliary housings through rear until notched side of
contact tip snaps over spring. Tug wires to make sure wires are secure.
5. Slide two auxiliary Powerpole housings together by dovetails to stack vertically. They cannot be
inserted separately into SBE/SBO housing. The rear of each of the Powerpole housings must
be flush.
6. Slide stacked auxiliaries back into connector housing until seated. The male dovetail should be
on top as shown in Figure 1. Make sure side grooves of auxiliaries are aligned for retaining pins
and insert tubular pins. Tap pins in holes from top, as shown in Figure 1.
[7.9]
0.31 [139]
5.5
SBE® & SBO® Auxiliary Contact
Assembly Instructions
Catalog Wire Retaining
Number Application Contact Size Pin Length
6344 SBE80, SBE160, SBO60, SBX175 1331 #12/16 0.85
Crimp Tool Catalog Number
Manual - cycle controlled 1309G2
Pneumatic - cycle controlled 1367G1
NOTE: These assembly instructions apply only to the catalog numbers listed below. For instructions
to assemble the 1x4 Auxiliary Connector, use instruction 1S6229. Instruction 1S6229 is provided
with all 1x4 Auxiliary Kits.
7. Cable ties are supplied to secure the auxiliary leads or cable to one of the main power cables.
Leave slack or loop in leads to Powerpole contacts when applying cable ties. Wraps to be
placed approximately 1 inch (25.4mm) apart as shown in Figure 2.